ALLUMINIUM CAP SEALING MACHINE
Our high-speed Cap Sealing Machine seals up to 24,000 vials per hour, with Pressure Rejection and auto height adjustment for quick changeovers. It can be equipped with 21 CFR Part 11 SCADA, ensuring precise, consistent sealing for various vial sizes based on your requirements.
Production Capacity: up to 24000 Vials/Hr
The MedFill Cap Sealing Machine is an advanced solution designed to meet diverse production needs in the pharmaceutical industry, offering precision, speed, and flexibility. Available in configurations of 2, 4, 6, 8, and 12 heads, this machine can be tailored to match your specific speed requirements, sealing up to 24,000 vials per hour.
Key Features:
- Pressure Rejection System:The machine includes a Pressure Rejection system that ensures each cap is applied with the correct torque. If a cap is improperly sealed, the vial is automatically rejected, maintaining the integrity and quality of your products.
- Machine Auto Up and Down Facility:To further enhance efficiency, the machine can be equipped with an Auto Up and Down feature. This system automatically adjusts the machine height based on the selected recipe or vial size, significantly reducing changeover time and ensuring consistent performance across different product runs.
- No Cap or Different Color Cap Rejection:The machine is designed to automatically reject any vial that is missing a cap or has a cap of a different color, preventing defective products from reaching the market and ensuring uniformity in your production line.
- Quick Changeover Time:With features like Auto Up and Down and precise calibration systems, the machine minimizes product changeover time, enabling swift transitions between different production batches and maximizing productivity.
- 21 CFR Part 11 Compliance:For facilities that require stringent regulatory adherence, the Cap Sealing Machine can be equipped with a SCADA system that complies with 21 CFR Part 11. This feature ensures secure, traceable electronic records and supports regulatory audits.
- No Cap in Bowl Machine Stop:To prevent potential issues during operation, the machine includes a safety feature that halts the production line if no caps are detected in the bowl, allowing operators to address the issue promptly and avoid downtime.
- Supply Voltage : 230VAC 1PHASE 50HZ.
- Power Requirement : 3 HP
- Speed : 24000 Vial/Hour (*Based on Number of Head*)
- Vial Size : 1ml to 100ml.
- No Of Head : 2, 4, 6, 8,12, or 16.
- Cap Size : 13mm, 20mm, 32mm.
- User-Friendly Operation:The machine’s interface is designed for ease of use, allowing operators to quickly learn and manage the system with minimal training.
- Durable Construction:Built with high-quality, GMP-compliant materials, the machine is durable and easy to clean, ensuring long-term reliability and compliance with industry standards.
- Customizable Options:Whether you need to seal small vials or larger containers, the machine can be customized to meet your specific requirements, offering flexibility and adaptability for various production needs.
Frequently Asked Questions
What vial sizes can the Cap Sealing Machine handle?
The machine is versatile and can handle a wide range of vial sizes. The Auto Up and Down feature allows easy adjustment based on vial size, ensuring consistent sealing across various product lines.
What types of caps can the machine seal?
The machine is designed to seal aluminum caps. It ensures precise and consistent torque application to maintain airtight seals.
How many vials can the machine seal per hour?
Depending on the configuration (2, 4, 6, 8, or 12 heads), the machine can seal up to 24,000 vials per hour, making it suitable for high-speed production environments.
What is the Pressure Rejection system?
The Pressure Rejection system detects if a cap is improperly sealed (e.g., incorrect torque or placement) and automatically rejects the vial, ensuring only properly sealed products proceed in the production line.
How does the Auto Up and Down feature work?
The Auto Up and Down feature automatically adjusts the machine height based on the selected recipe or vial size, reducing changeover time and ensuring optimal sealing for different vial sizes.
Does the machine have a system to reject vials with missing or incorrect caps?
Yes, the machine is equipped with a No Cap or Different Color Cap Rejection system. It automatically rejects any vial that is missing a cap or has a cap of a different color, preventing defective products from reaching the market.